Engine Internals: Cylinder Head & Crankshaft
Cylinder Head Assembly (2-Stroke, Piston-Port)
| Part No. | Qty | Part Name | Notes |
| P50100012T00 | 1 | Cylinder Head Comp. | Aluminum, no valve train — piston-port induction |
| P50100052T00 | 1 | Head Gasket | Single-use metal composite; never reuse |
| P50100072T00 | 4 | Head Bolts | M6, torque to 9 Nm in criss-cross sequence |
| P50100102T00 | 1 | Cylinder Barrel | Chrome-lined bore; inspect port edges for chipping |
| P50100152T00 | 1 | Base Gasket | Single-use; controls squish clearance |
Crankshaft & Piston Assembly
| Part No. | Qty | Part Name | Notes |
| P50200012T00 | 1 | Crankshaft Comp. | Pressed-together two-piece design; check runout < 0.03mm |
| P50200052T00 | 1 | Connecting Rod | Caged roller big-end bearing — do not run without adequate 2-stroke pre-mix lubrication |
| P50200102T00 | 1 | Piston (Std.) | Domed piston, 2-ring set |
| P50200152T00 | 1 | Piston Pin | Lightly oil before install; must slide by hand pressure only |
| P50200202T00 | 2 | Piston Pin Clip (Circlip) | Directional installation — see expert note below |
Field note: On this piston-port 2-stroke, the piston pin circlips must be installed with the gap oriented at 90° to the direction of piston travel, never facing fore-or-aft. If the gap faces the direction of travel, the clip flexes on every stroke until it compresses enough to walk out of its groove and eject into the crankcase — the freed piston pin then gouges the cylinder wall on the very next stroke, destroying the bore and piston simultaneously. Always fit new clips, never reused ones, and confirm full seating with a fingernail check before closing the case.
OEM Body Panels & Color Matching
| Part Name | Cherry Red | Sea Foam | Matte Black |
| Front Leg Shield | Consult Service Manual | Consult Service Manual | Consult Service Manual |
| LH Side Cover | Consult Service Manual | Consult Service Manual | Consult Service Manual |
| RH Side Cover | Consult Service Manual | Consult Service Manual | Consult Service Manual |
| Rear Fender | Consult Service Manual | Consult Service Manual | Consult Service Manual |
| Handlebar Cover | Consult Service Manual | Consult Service Manual | Consult Service Manual |
Field note: Genuine's painted plastic panels become progressively brittle at the mounting tabs after a few seasons of UV exposure, even when the paint surface still looks presentable. Never use an impact driver on body screws — the torque spike snaps brittle tabs instantly, and color-matched replacement panels for older production runs are frequently unavailable. Remove body screws by hand only, and apply silicone grease (never petroleum-based) to rubber grommets before removal so panels flex free without cracking.