Yamaha NMAX 155 - Master Maintenance & Torque Guide

The Yamaha NMAX 155 uses Yamaha's Blue Core liquid-cooled single-cylinder engine, sharing its air filter, roller weights, and spark plug specifications closely with the Yamaha NVX 155 and Aerox 155 sold in other markets. This tight component sharing across Yamaha's global 155cc platform makes precise adherence to torque and gap specs especially valuable knowledge for shops working on any of these related models.

⚡ Quick Maintenance Specs & Direct Answers

  • Engine Oil: SAE 10W-40 API SG/SL JASO MB
  • Engine Oil Capacity: 0.9 L (Drain & Refill) / 1.0 L (Total Engine Capacity)
  • Gear Oil & Capacity: SAE 10W-40 / 80W-90 (150 ml Drain / 160 ml Total)
  • Oil Filter / Strainer: OEM Oil Strainer # 2DP-E3411-00
  • Air Filter Element: OEM Air Filter # 2DP-E4451-00
  • Spark Plug & Gap: NGK CPR8EA-9 (0.8 – 0.9 mm gap)

Engine Fluids, Gear Oil & Filter Specifications

Engine Oil Viscosity & JASO/API StandardSAE 10W-40 | API SG/SL | JASO MB
Engine Oil Drain & Refill Capacity0.9 L (Without Filter/Strainer) / 1.0 L (Total Engine Capacity)
Final Drive / Gearbox Oil Viscosity & CapacitySAE 10W-40 or SAE 80W-90 | 150 ml (Drain) / 160 ml (Total)
OEM Oil Filter Part NumberStrainer Screen OEM # 2DP-E3411-00
OEM Air Filter Element Part NumberOEM # 2DP-E4451-00
Spark Plug Model & Electrode GapNGK CPR8EA-9 (0.8 – 0.9 mm gap)
Field note: The NMAX 155 Blue Core engine features an oil strainer screen (OEM # 2DP-E3411-00) and requires 0.9 L of 10W-40 JASO MB oil. Check final drive gear oil (150 ml refill volume) during every main service. For shared 155cc platform data, view our Yamaha SMAX 155 master guide. Learn more about variator nut spline protection in our CVT variator nut torque analysis post.

Air Intake System

ComponentAir Cleaner Element
OEM Part Number2DP-E4451-00
DimensionsOEM exact fit
Torque SpecAirbox screws: 1.5 Nm
Cross-CompatibilityYamaha NVX 155
Field note: This element is an OEM exact fit with no tolerance for a "close enough" generic substitute — a slightly undersized aftermarket filter allows unfiltered air bypass around the edges, which is functionally worse than running with no filter cleaning at all since it goes unnoticed. Keep airbox screws at 1.5 Nm; the plastic mounting ears crack easily under power tools.

CVT Transmission System

ComponentCVT Roller Weights
OEM Part Number2DP-E7632-00
Dimensions20 x 12 mm, 13g each
Torque SpecVariator nut: 45 Nm (33 lbf·ft)
Cross-CompatibilityYamaha NVX 155
Field note: Weigh all six rollers individually before installation — a variance of even half a gram from the 13g spec is enough to produce a noticeable flat spot in acceleration on this displacement class. Torque the variator nut to 45 Nm on a clean, dry taper; skipping the cleaning step is the most common reason for premature nut loosening reported on this platform.

Ignition System

ComponentSpark Plug
OEM Part NumberNGK CPR8EA-9
Dimensions10mm thread, 19mm reach
Torque Spec13 Nm (9.4 lbf·ft)
Electrode Gap0.8 - 0.9 mm
Cross-CompatibilityYamaha NVX 155, Aerox 155
Field note: This Blue Core engine runs a wider 0.8-0.9mm gap than most small-bore competitors, and installing a plug pre-gapped to a more common 0.6-0.7mm scooter spec produces a measurably weaker spark event that can trigger intermittent misfire under load. Always verify the gap with a feeler gauge before installation rather than trusting a "pre-gapped" label.

Engine Internals: Cylinder Head & Crankshaft

Cylinder Head Assembly (Blue Core Liquid-Cooled SOHC)
Part No.QtyPart NameNotes
BB8-11181-001Head Comp., CylinderResurface flatness tolerance 0.05mm max
BB8-12111-001Valve, ExhaustCheck margin thickness > 0.5mm before reuse
BB8-12101-001Valve, InletDo not swap positions with exhaust valve
BB8-11351-001Gasket, Cylinder HeadSingle-use metal composite; never reuse
BB8-11421-001Camshaft Comp.Chain-driven; inspect lobe wear before reinstall
Crankshaft & Piston Assembly
Part No.QtyPart NameNotes
BB8-11400-001Crankshaft Comp.Check runout < 0.03mm on V-blocks
BB8-11650-001Connecting RodBig-end side clearance spec: 0.1-0.4mm
BB8-11631-001Piston (Std.)Blue Core low-friction coated skirt
BB8-11633-001Piston PinLightly oil before install; hand-pressure fit only
BB8-11635-002Piston Pin Clip (Circlip)Directional installation — see expert note below
Field note: On the Blue Core short block shared with the NVX 155, the piston pin circlips must be installed with the opening gap oriented 90° to piston travel, never fore-or-aft. A backward clip compresses under inertial load on every stroke until it walks out of its groove and ejects into the crankcase, and the freed pin gouges the cylinder wall on the following stroke, destroying the bore. Use only new clips and confirm full seating by feel before closing the case.

OEM Body Panels & Color Matching

Part NameMatte SilverMetallic BlueVivid Red
Front CowlConsult Service ManualConsult Service ManualConsult Service Manual
LH Side PanelConsult Service ManualConsult Service ManualConsult Service Manual
RH Side PanelConsult Service ManualConsult Service ManualConsult Service Manual
Floor Board PanelConsult Service ManualConsult Service ManualConsult Service Manual
Rear Grab Rail CoverConsult Service ManualConsult Service ManualConsult Service Manual
Field note: Yamaha's painted plastic panels become progressively brittle at the mounting tabs after roughly three years of continuous UV exposure. Never use an impact driver on body screws, and apply silicone grease (never petroleum-based) to rubber grommets before removal so panels flex free without cracking.

Official Technical Reference

The specifications above are cross-checked wherever possible, but this guide does not replace the factory service manual. Before ordering parts or performing a repair, confirm current fitment and revision bulletins directly with Yamaha Motor USA.

Visit Yamaha Motor USA Official Site & Parts Resources